Maintenance Guide for Gluing and Stitching Machine

The stability and operating efficiency of the performance of the nail pasting machine are directlyrelated to the quality of the product and the smoothness of the production line. Therefore, regular maintenance is the key to ensure smooth production. This guide is intended to provideaset of systematic and comprehensive maintenance methods and precautions for operators andmaintenance personnel of packaging machinery, including but not limited to nail pastingmachines.

Before starting the machine every day, check and clean the dust, oil and debris in various parts of the machine, especially the transmission parts and sliding parts, to keep the machine clean andtidy.

Use a soft cloth and appropriate detergent to wipe the machine casing and display screen, andavoid using highly corrosive detergents.

According to the machine's instruction manual, regularly add or replace lubricating oil to eachmoving part to ensure that the lubrication system is unobstructed.

Pay attention to check the oil level and oil quality, and replace expired or contaminatedlubricating oil in time.

Regularly check whether the screws, nuts and other fasteners on the machine are loose. If theyare loose, they should be tightened immediately.

For parts that are easy to loosen, the inspection frequency should be increased to preventfailures caused by looseness.

Check whether the wires and cables are damaged or aged to ensure that the electricalconnection is firm and reliable.

Regularly check whether the functions of electrical components such as switches, buttons, andindicator lights are normal.

Regularly check the wear of transmission chains, belts, gears and other components, and replaceseverely worn components in time.

Adjust the tension and matching clearance of transmission components to ensure smooth andnoiseless transmission.

Check the sealing and functionality of pneumatic components such as cylinders, valves, andairpipes, and replace damaged components in time.

Clean up impurities and accumulated water in the pneumatic system to keep the pneumaticsystem dry and clean.

Regularly check the quality and oil level of hydraulic oil, and replace expired or contaminatedhydraulic oil in time.

Clean the hydraulic oil tank and filter to keep the hydraulic system clean and unobstructed.

Regularly check the functions and connections of control components such as PLC, sensors, andactuators to ensure that the control system is stable and reliable.

Back up and update the control program to prevent program loss or damage.

 Fault handling and prevention

When the machine fails, you should first check the fault indicator light or fault code and makeapreliminary diagnosis according to the manual.

If you cannot solve it yourself, you should contact professional maintenance personnel in time forprocessing.

Periodically conduct a comprehensive inspection and maintenance of the machine to promptlydiscover and deal with potential problems.

Strengthen the training of operators to improve their ability to operate and maintain themachine.

Establish a sound maintenance record system to provide data support for the maintenance andmaintenance of the machine.

Before operating the machine, ensure that the machine is in a safe state and no personnel orobjects are in the dangerous area.

During the operation, the operating procedures should be strictly followed to avoid accidentscaused by illegal operations.

When repairing the machine, the power supply and gas source should be cut off first to ensuresafety during the maintenance process.

Use appropriate tools and protective equipment for maintenance work to avoid injuries.

By following the maintenance methods and precautions in this guide, you can ensure the stableoperation of the packaging machinery and extend its service life. At the same time, strengtheningthe training and safety awareness education of operators is also an important measure to ensureproduction safety and improve production efficiency.